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This book is your complete guide to all aspects of body and chassis restoration for all metal bodied cars. The comprehensive text provides step by step instructions along with over 360 color photographs and includes expert advice on how to patch panels, fitting new panels, removing dents, how to make replacement panels, how to cut and weld metal, how to form metal into complex shapes, how to protect against rust, and more. Table of Contents Introduction Scope of the Book Buying your classic vehicle Vehicle construction Mild steel sheet surface tension Spot welds and spot welding. Chapter 1. RustKnow Your Enemy Protection. Chapter 2. Tools, Equipment Workspace Basic tools hand tools, hydraulic gear, power tools, welding gear The workspace. Chapter 3. Workshop Safety Spedific hazards welding Power tools Hand tools. Chapter 4. Basic Panel Removal A very simple panel Front fender A real life example Drilling spot welds Alignment Welding at last Welding completed Problem areas. Chapter 5. Basic Panel Fitment Alignment Welding at last Welding completed Problem areas. Chapter 6. Sectional Repairs to Basic Panels Circular patches corner repair section, sill end Salvaged panel sections Typical lower wing fender sectional repair Proprietary fender bottom section Proprietary boot trunk lid section Supporting structures and alignment Section upon section Bowl sections Pillar joints Methods of joining and fixing gas welding, soldering, chemical bonding, cold rivers, pop rivets. Chapter 7. Doors Door construction Problem areas window frames, hinges and supports, check strap, removal and handling, door bottoms Basic door skinning procedure tools and equipment Starting off grind off the return edge, de seam, how's your bottom, split off the skin, clean up, position of the new skin, seal and clamp, tap up, fettle A few good tips Extra safety. Chapter 8. Sills, Floors Outriggers Triumph Spitfire sills and floor assessment, set up and support, work order The Triumph Stag tread plate sills on a separate chassis car Half sill section and oversills half sills, the oversill. Chapter 9. Chassis MembersRepair and Renewal The basic checks lift check, drop check, the jig Outriggers example 1, a bit more on safety and fuel lines, example 2 Repairs to chassis main rails miscellaneous. Chapter 10. More About Floors Typical mid floor repair half floor sections, making floor sections. Chapter 11. Multiple Panel Assemblies Triumph GT6 inner wheelarch rebuild, rejoining the inner wheelarch to the hood, fitting new fenders Lamp panel repair D plate and innder valance. Chapter 12. Wheelarches The options assessment Replacing a wheelarch inner wheelarch repair, welding the new wheelarch Making a new wheelarch shape formers, forming the wheelarch Half round repair section Arch lip repair Templates remove old metal, fix the new metal Full rear quarter panelrear fender replacement concealed welds, brazed joints, etc. Pillar joints Internals The inner wheelarch and location Half panel sections Welding. Chapter 13. Metal Forming Techniques Panel Beating Basic metal forming techniques folding, curving or rolling, shrinking and stretching, edge spreading, cold shrinking Planishing, raising, and hollowing planishing, hollowing, raising. Chapter 14. Basic Hammer Exercises Planishing Rasing and hollowing the teardrop bowl, 6 in. bowl from a 7 in. disc!, annealing Folding, curving and shrinking bonnet hood scoop Fabrication Dorian's spoiler. Chapter 15. MGB Facelift The design constructing the station former, creating the blank, hollowing, raising and planishing Finishing the edges folding, flanging, swaging, wiring, welding panel sections. Chapter 16. Panel Repair Techniques Principles Assessment Roughing out Hammer and dolly work indirect hammering, direct hammering Other panel beating techniques spring hammering, pick hammer, hot shrinking, faux shrinking Metal finishing the body file, the bumping file Finishing up.
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