Jeep CJ Rebuilders Manual 1972 1986 CJ 5 CJ 6 CJ 7 CJ 8 Scrambler

Jeep CJ Rebuilders Manual 1972 1986 CJ 5 CJ 6 CJ 7 CJ 8 Scrambler

Models Covered Jeep CJ 5, CJ 6, CJ 7, and CJ 8Scrambler, 1972 1986. The AMC era CJ Jeep vehicle is a four wheel drive icon. Built from 1972 1986, these models offer advanced technology and exceptional off pavement ability. Today, they remain top contenders on the roughest trails and byways, providing the rugged utility that owners expect from the Jeep brand. If working on your Jeep vehicle engine, transmission, transfer case, axles, steering system, electrical system or body tub has seemed just beyond your skill level, here is the fix! Moses Ludel, Jeep vehicle expert, automotive instructor and author of the Jeep Owner's Bible, demystifies the most complex service procedures. At his Camp Jeep workshops, Moses discovered that hobbyists and professional Jeep vehicle mechanics alike want heavily illustrated, step by step 'how to' manuals. For the Jeep vehicle owner who finds the typical workshop manual impossible to decipher, Moses Ludel breaks ground with this book. The author and photographerillustrator of more than 2,500 magazine tech articles and five popular Owner's Bible books, Moses undertook the Jeep CJ Rebuilder's Manual to meet the needs of Jeep vehicle owners and restorers. Using a pictorial, step by step format, this ambitious effort launches a series of 'how to' rebuild manuals with a photograph marking each technical step. Moses begins with the disassembly of an AMC era CJ, photographing each step in the process. He then disassembles and rebuilds each powertrain, geartrain and axle component of the vehicleagain under the close up scrutiny of his camera! Recognizing the performance expectations of contemporary owners, Moses Ludel then shifts to the popular upgrades that distinguish the ultimate trail running CJ models. Each step is thoroughly explained, and even the most complex mechanical procedures can be readily understood. Table of Contents INTRODUCTION 1. DISASSEMBLING YOUR JEEP A Place to Start Front Clip and Body Tub Removal Disassembly of the Chassis 2. ENGINE REBUILDING Jeep Engines Choosing the Right Engine Type Typical Jeep Engine Rebuild Assembling a CrateRemanufactured Engine Engine Peripherals and Accessories Monitoring and Protecting the New Engine 3. TRANSMISSION and CLUTCH Rebuilding the Transmission T 18 Four Speed Rebuild Retrofitting a T 18 Four Speed Ultimate Manual Transmission Retrofits Clutch Service and Replacement Clutch Linkage and Upgrades Clutch Data and Torque Settings 4. TRANSFER CASE and OVERDRIVE General Spicer 20 Rebuild Steps The Dana 300 Rebuild Assembling the Dana 300 Borg Warner's Jeep Quadra Trac 5. AXLE REBUILDING and UPGRADES General Front Axle Disassembly Rebuilding the Front Axle Assembly Steering Knuckle Service Using a Hydraulic Press to Install Ball Joints Axle Shaft U Joints and Shaft Installation Rear Axle Service and Upgrades Disassembling the SpicerDana 44 Axle Installing an Aftermarket Locker Full Floating Rear Axle Shaft Conversion AMC Model 20 Axle Rebuild AMC Model 20 Axle Shaft Installation Driveline Service and Upgrades Installing U Joints Custom Driveshaft Upgrades Axle Data and Specifications Section 6. FRAME, SUSPENSION, and BODY REPAIR General Frame Repairs Building a TransmissionFrame Crossmember Spring, Shackles and Bushings Body Modifications and Metal Parts Restoration Tips Sheet Metal Restoration Basics Frame Measurement Methods 7. STEERING and BRAKE SERVICE General The AMCJeep Steering Systems Steering Linkage and Columns Brake System Service and Upgrades OEM Drum Brake Service Pedal and Brake Adjustment Tips Disc Brake Conversions Warn's Wheel Hub Bearing Adjustment Method OEM Wheel Bearing Service and Adjustment Installing New Wheel Cylinders and Brake Shoes Installing Calipers, Brake Pads and Front Hoses Master Cylinder Installation Upgrading the Hydraulic System Safe Brake Proportioning and Metering 8. ELECTRICAL and IGNITION SYSTEM UPGRADES General Ignition System and Upgrades Breaker Point Ignition Fundamentals 101 Jeep Ignition Performance Upgrade OEM Wiring Diagrams 9. FUEL and EXHAUST SYSTEMS General Carter One Barrel Carburetors Engine Air Intake and Filtration The BBD Carter Two Barrel Carburetor Mopar's MPIEFI Conversion Kit for the 4.2L Inline Six Exhaust Systems 10. ACCESSORIES and SAFETY EQUIPMENT General What's Next Appendix Index About the Author Acknowledgments

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