Price search results for Kawasaki Bayou KLF300 2WD 4WD Repair Manual 1986 2004
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This repair and service manual covers Kawasaki Bayou KLF300 2WD 1986 2004 and Kawasaki Bayou KLF300 4WD 1989 2004. Table of Contents QUICK REFERENCE DATA CHAPTER ONE GENERAL INFORMATION Manual organization Notes, cautions and warnings Safety first Service hints Washing the vehicle Torque specifications Fasteners Lubricants Threadlock Expendable supplies Serial numbers Warning labels Basic hand tools Precision measuring tools Special tools Mechanic's tips Ball bearing replacement Oil seals Riding safety. CHAPTER TWO TROUBLESHOOTING Operating requirements Troubleshooting instruments Starting the engine Starting difficulties Engine starting troubles Engine is difficult to start Poor idle speed performance Poor medium to high speed performance Engine starting system Charging system Ignition system Fuel system Engine overheating Engine Engine noises Engine leak down test Clutch Transmission Drive train noise Handling Frame noise Brakes. CHAPTER THREE LUBRICATION, MAINTENANCE and TUNE UP Pre ride checklist Service intervals Tires and wheels Battery Lubricants Cleaning solvent Periodic lubrication Non scheduled lubrication Periodic maintenance Non scheduled maintenance Engine tune up Storage. CHAPTER FOUR ENGINE TOP END Engine principles Cylinder head Compression release lever 1988 on Camshaft and rocker arms Cam chain Chain guides Valves and valve components Cylinder Piston and piston rings. CHAPTER FIVE ENGINE LOWER END Servicing engine in frame Engine removal Engine installation Oil screen Oil pump Oil pipe 2 wheel drive Oil pipes 4 wheel drive Oil cooler Canada and Europe Balancer gears and oil pump drive gear Stator coil and left hand side cover Flywheel Starter clutch, chain and sprockets Crankcase and crankshaft Recoil starter Engine break in. CHAPTER SIX CLUTCH, PRIMARY DRIVE and EXTERNAL SHIFT MECHANISM Clutch cover Clutch release mechanism 2 wheel drive Clutch release mechanism 4 wheel drive Clutch Gear backlash check One way clutch check External shift mechanism. CHAPTER SEVEN TRANSMISSION and INTERNAL SHIFT MECHANISM Transmissionreverse system identification Transmission troubleshooting Transmissionreverse overhaul Reverse axle Transmission inspection Internal shift mechanism Reverse cable. CHAPTER EIGHT FUEL and EXHAUST SYSTEMS Carburetor operation Carburetor Carburetor adjustments Throttle cable replacement Fuel level gauge Fuel shutoff valve Air box Exhaust system. CHAPTER NINE ELECTRICAL SYSTEM Charging system Stator coil Regulatorrectifier Capacitor discharge ignition IC igniter Ignition coil Pickup coil Starting system Starter relay Lighting system Switches Cooling fan U.K. model Fuse Wiring diagrams. CHAPTER TEN FRONT SUSPENSION and STEERING Wheel alignment Front wheel Front hubbrake drum 1986 1987 2 wheel drive Front hub 1988 on 2 wheel drive Front hub 4 wheel drive Handlebar Steering shaft Tie rod Steering knuckle 2 wheel drive Steering knuckle 4 wheel drive Control arms Steering stopper adjustment 2 wheel drive Steering stopper adjustment 4 wheel drive Shock absorber Tires and wheels. CHAPTER ELEVEN FRONT DRIVE MECHANISM FOUR WHEEL DRIVE Front propeller shaft Front axle Front final gear case Sub transmission. CHAPTER TWELVE REAR AXLE, SUSPENSION and FINAL DRIVE Rear wheel Rear suspension arms Rear shock absorbers Left hand rear hub 4 wheel drive Final drive unit Propeller shaft Rear axle Differential shift lever and cable 2 wheel drive Front gear case and drive gear 2 wheel drive. CHAPTER THIRTEEN BRAKES Front drum brake 1986 1987 Disc brake Front caliper 1988 on 2 wheel drive Front caliper 4 wheel drive Front master cylinder Brake disc Rear drum brake Brake hose replacement Rear brake pedalcables Brake bleeding. CHAPTER FOURTEEN BODY Front carrier Front guard Rear carrier Seat Fuel tank cover assembly Front fender Rear fender. INDEX WIRING DIAGRAMS Clymer ATV repair manuals can save you money on maintenance and repair bills. Step by step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
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